Claire's验厂咨询-工厂质量评估审核检查表

A.FACILITIES 设施

1. Does the plant layout appear generally acceptable?
工厂布局是否合乎生产需要,足够及可以接受?
2. Does overall maintenance of the premises appearacceptable?

工厂设施的维护状况是否良好?
3. Does the general housekeeping appear acceptable?
工厂看起来是否整洁?
4.Is a complete company policy manual acceptable?公司的质量手册是否完整并可以接受?5. Are all machines and equipment calibrated in anacceptable time period and checked to run efficiently?

是否所有设备及仪器在一个合理的周期内进行校验并能有效地使用?
6.Are machines and equipment cleaned out on a regularbasis ?
设备及仪器是否定期及按时清洁?
7. Is the maintenance documentation acceptable that allproduction machines are on maintenance schedule carriedout by a full time maintenance team?

是否所有生产设备按计划由专职及全职维护团队进行维护?
8.Does the factory have a well organized maintenanceteam that could immediately respond to a machinerybreakdown or emergency?
工厂是否有一个维护团队能在设备出现故障或紧急状况时马上采取措施?
9. Any generator in case of lack of electric po wer?
是否有发电机以防止电力短缺?

B.OUALITY CONTROL SYSTEM 质量控制系统
1.Is the factory quality control procedures for itsproducts documented?

是否建立了文件化的质量控制程序?
2. Are there adequate internal training programs providedfor all quality control personnel involved?

是否为所有质量控制人员提供了足够的内部培训?
3. Are there adequate traceable training records?
是否保存有足够及能跟综追溯的培训记录?
4. Are the factory's Q.C. personnel qualified before theyperform their job as outlined in the O.C. procedures?

质量控制人员在履行其职责前是否已被考核合格?

5.Does factory have all relevant international or national safety standards related to the business?

工厂是否获得与其行业/广产品相关的国际及国家安全标准?
6. Does the O.C. team display a strong quality mindconcept, fully understand factory's quality policy, qualitystandards and the importance of the quality assuranceconcept?
质量控制团队是否具有出强烈的质量意识,完全理解其品质政策,质量标准及质量保证的重要性?
7. Does the factory have a detailed written plandemonstrating how product safety requirements arechecked in-house?

工厂是否有具体的书面计划,以保证产品的安全要求在出厂前已被检查?
8. Do detailed O.C.reports reflect that the products are tobe properly checked?

是否有详细的质量检查记录表明产品已被正确的检查?
9.Is there adequate O.C.supervision on all shifts?
所有生产班次是否有足够的质量控制人员来监督?
10.Is every production step being checked by qualitycontroller?

质检员是否对生产过程的每个步骤都进行检查?
11. Does O.C. have adequate product knowledge andproduction expertise on products?

质量控制人员对产品及生产工艺是否有足够的了解?

C:INCOMING MATERIALS INSPECTIONS 原材料检验
1. Has the factory taken adequate measures to ensureincoming raw materials and products confomming torequired specifications before use?

工厂是否采取足够的措施来确保证原材料与产品均符合规格要求才投入使用?
2.Are incoming and outgoing raw materials and productsregistered for stock check?

进出的原材料及产品是否登记在册?
3. Are incoming raw materials and products properlylabeled, stored and traceable?

原材料和产品是否正确地标识及存储,以保证其追溯性?

4. Is factory labeling different lead contentpaint/epoxy/coating clearly to avoid getting mixed?(suchas above 90ppm/below 90ppm)
含铅涂料是否根据铅量清楚地标识以避免混合(如高于 90ppm/低于 90ppm)?
5. Are there separate logging, checking and storing areato avoid the stock getting mixed for different customers?

是否有单独的登记,检查及储存区域以避免不同客户的产品相互混合?
6. Is factory labeling lead/lead free, azo/azo free,nickel/ickel free, ROHS compliance /non ROHScompliance materials clearly to avoid inadvertent use?

是否对物料清楚地标识含铅/无铅,含偶氨染料/无偶氮染料,含镍/无镍,符合 ROHS/不符合 ROHS, 以避免误用?
7. Are incoming raw materials and products kept incontrolled storerooms to avoid theft, loss and anydeterioration of quality?

原材料与产品是否储存在受控制的仓库内以防止盗窃,损失及变质?
8. Have all incoming raw materials and products beenproperly inspected and approved before putting intoproduction or processing with records for tractability?

所有原材料及部件产品在投入生产前已被正确检验和批准,并且保存有可追溯的记录?
9.Are adequate inspection records maintained to proveincoming material and products meeting all requirements? (such as test report from suppliers orfactory's own testing report.)

是否保存有足够的记录以证明原材料及部件产品符合所有的要求?(如供应商或工厂提供的测试报告)

10. Are there adequate written inspection instructionsavailable as guidelines to inspectors?

是否有足够的文件化的检验指引提供给检验员?

1 1. Are testing equipment for inspection sufficient and ingood conditions?

用于检验的设备仪器是否足够并且状况良好?

12.Is the control of non-conforming raw materials andproducts effective?

对于不合格原材料及产品的控制是否有效?

D.SUBCONTRACTORS CONTROL分包商控制
1. Has the factory developed a system to evaluate theirsub-contractor?

工厂是否建立系统来评估其分包商?
2. Does factory has approved sub-contractor list?

是否有经批准的合格分包商清单?

3. Does factory provide specifications for and ensureadequate supervision to subcontractors about therequirements of client's standards?

工厂是否运用具体的指标来监控分包商是否满足客户的要求?
4. Are there random visits on sub-contractor?

是否随机到现场走访分包商?

5. Does factory have any control if sub-contractors buytheir own raw material?

如果原材料是分包商直接购买的,工厂是否有控制?

6. Does factory check the returned work from sub-contractor?

工厂是否检查分包商返工的产品?

E. IN-PROCESS OUAI CONTROL生产过程质量控制
.Are all tooling fully tested and examined to meet allmeasurement and safety requirements?
是否所有的工具已完全检查,测试以保证满足所有的测量及安全要求?
2. Are samples of pilot run carefully reviewed byengineers and quality staff to see all safety and qualityaspects are being met?
试产样品是否经过工程人员及品管人员检查以保证满足所有安全及品质要求?
3.Is lPOC sufficient to prepare for mass production?生产过程中质检人员的数量是否满足大批量生产的要求?
4. Is there any documented approval given out byresponsible party such as engineering, Q.C. department ortop management to authorize the start of massproduction?
是否有经负责的部门(如工程部,OC 部或高层经理)签发的文件化的批准文件来授权开始大批量生产?

5.Are rejected lots immediately destro yed or properlydisposed according to the requirements specified atcompany policy manual?

不合格产品是否根据公司质量手册要求立即销毁或正确地处理?
6. Are the actions addressing the rejected lots clearlyrecorded?
对不合格产品的处理是否有记录?
7. Are rejected lots labeled and segregated fromconforming lots properly?

不合格产品是否标识并与合格品隔离?
8. Are there adequate instructions and approved samples available for inspectors to follow?

是否提供足够的工作指引和批准的样板给检验员?

9. Are the inspection defects charted, analyzed andmonitored to improve the problems encountered?

是否采用图表记录,分析,监控产品缺陷并采取改善行动?

F.FINALINSPECTIONS 最终检验
1. Do factory quality controllers perform any finalinspection on merchandise?

工厂是否对成品进行最终检验?
2. Are there written final inspection reports properlymaintained to document the quality of products?

是否有最终检验报告来记录产品的质量情况?

3.Are updated customer drawings /specificationsavailable for inspections from quality control orengineering department upon request?

是否提供最新的图样/规格给检验员?
4. Does factory perform internal mechanical tests tosafeguard the product quality?

是否对产品进行内部的产品测试以保证其质量?
5. Are records of mechanical tests maintained?
是否保留有产品测试记录?
6. Are final inspection and testing records are reviewedand confirmed by top management?

最终检验及测试报告是否经最高管理层审批及确认?

7.Is the sampling size of products for final inspectionadequate to demonstrate the confidence of product safetyand quality?
抽样数量是否足够保证产品安全及品质的水平?
8. Are there written procedure to require and acceptinspection report in order to allow the release of theproducts for shipment?

是否建立文件化的程序说明如何根据最终检验的结果来批准产品装运?

G.PACKAGING 包装
1.Is the packaging area tidy and free of contaminants?
包装区是否足够整洁以避免产品污染?
2.Is there adequate safeguard to prevent mistakenproducts from being packaged into client's productcartons? (Such as broken needles, sewing needles,scissors, blades, other sharp tools)
是否有足够的措施来防止外来物品错误包装到包装箱内?(如断针,车针,剪刀,刀片或其他尖锐工具?)
3. Is there adequate control to prevent any defective orrejected products from being packaged into client'sproduct cartons?

是否有足够的措施来防止有缺陷或拒收的产品装入包装箱内?
4. Are approved finished products packaged immediatelyin order to avoid dust?

成品是否立即进行包装以防止灰尘?
5. Is the carding purchased from Claire's nominatedsupplier (if required)?
如果有规定时,包装材料是否从 Claire's指定的供应商购买?
6. Is the packaging sulphur-free?
包装材料是否不含硫磺?
7. Is the current procedure in place effective to avoid thepossibility of shortage of products at packaging?

现有的程序是否能有效避免产品包装数量不足?
8.Do workers wear gloves, hats / caps when necessary toprotect product from contamination?

包装员工是否穿戴手套,帽子以避免污染产品?
9. Are packed master cartons well stored in a coveredarea or a good shelter to keep from sunshine and risks offlooding and raining? (humidity & temperature control)

包装好的产品是否储存在一个遮挡阳光及雨水的区域(有湿度及温度控制)?

H. NON-CONFORMING MATERALS 不合格品控制
1.Is non-conforming material sufficiently identified?
不合格品是否充分标识?
2.Is non-conforming material properly segregated at allstages?
在每个阶段,不合格品是否正确隔离?
3.Are adequate records maintained to show the status ofnon-contormance?

是否保存有足够的记录表明不合格品的状态?
4. Do records show that reworked parts / materials havebeen re-inspected to ensure the compliance withstandards?
是否有记录表明返工品已经重新检查以保证符合要求?
5. Is scrap material handled satisfactorily?
报废材料的处理是否合理?
6.ffreclaimed materials were used, were there adequateidentification and inspection against pre-determinedspecification?

如果使用再生材料/库存材料,是否充分标识并根据预定的规格进行检验?
7.Is the corrective action on non-conforming materialseffective?
对不合格品采取的纠正措施是否有效?
8. Does the factory demonstrate proper handling of thenon-conforming materials which have been failed at theincoming inspection or testing?

工厂能否尽早针对来料/产品的不合格品及测试中发现的不合格品进行适当的处理?